Concentrated UV light curing of adhesive for pivot applications

ABSTRACT

A device for curing an obscured photosetting compound in a subassembly part has a base for supporting the assembly and a plate mounted to the base. The plate has a lens that concentrates UV light into a narrow slit in the assembly to quickly cure the compound. In an alternate version, the plate has a parabolic opening with a mirrored surface for gathering the UV light. A third version of the invention uses a rotatable fixture to position the assembly beneath a UV laser light source to cure the compound.

BACKGROUND OF THE INVENTION

[0001] 1. Technical Field

[0002] This invention relates in general to curing photosetting adhesives and in particular to devices and methods for curing photosetting adhesives in a pivot cartridge assembly with concentrated UV light.

[0003] 2. Background Art

[0004] Referring to FIG. 1, an information storage system comprising a hard disk drive 11 is shown. Drive 11 has a base 13 containing a plurality of stacked, parallel magnetic disks 15 (one shown) which are closely spaced apart. Disks 15 are rotated by a motor located therebelow about a central drive hub 17. An actuator 21 is rotatably mounted to base 13 about a pivot assembly 23. A controller 25 is mounted to base 13 for selectively moving actuator 21 as will be described below.

[0005] Actuator 21 has a mounting support 27, a pair of parallel, cantilevered load beams or suspensions 29 extending from mounting support 27, and a head gimbal assembly 31 having at least one magnetic read/write head secured to each suspension 29 for magnetically reading data from or magnetically writing data to disks 15. Suspensions 29 have a spring-like quality which biases or maintains them in parallel relationship relative to one another. A motor assembly 33 having a conventional voice coil motor is also mounted to pivot assembly 23 opposite head gimbal assemblies 31. Movement of actuator 21 (indicated by arrows) moves head gimbal assemblies 31 radially across tracks on the disks 15 until the heads on assemblies 31 settle on the target tracks.

[0006] During operation (FIG. 2), bearings 35 inside pivot assembly 23 emit oil vapor and aerosol droplets of grease which are a potential source of contamination in the disk drive. Reducing this type of contamination is important to improve the reliability of disk drives. In pivot assembly 23, a photosetting, anaerobic adhesive 37 is used to bond and seal the rings of the bearings 35 to a stationary housing 39 and an internal pivot shaft 45. Some adhesive 37 is located in the very small, circumferential gaps 46, 48 (approximately one to ten microns each) which extend between each bearing 35, and shaft 45 and housing 39, respectively. A hole 40 extends through the side of housing 39 into its interior and is used for mounting purposes.

[0007] Typically, the adhesive 37 is cured by passing the assembled pivots 23 under a UV light 41. However, due to geometrical constraints, such as the opaque flange 43 on the pivot shaft 45, access to adhesive 37 is severely limited. In addition, the small size of gaps 46, 48 makes access to them severely limited. Most of the emitted light 41 reflects off the pivot and oven surfaces with few UV rays penetrating gaps 46, 48 and the narrow slit or space 47 (approximately 0.1 mm in width) between the perimeter of flange 43 and the inner diameter of housing 39. This results in joints with uncured adhesive and lower bond strengths. When the pivot 23 is later subjected to file operating temperatures, the uncured adhesive will outgas from parts and may also propagate cracks in the bond, which can lead to pivot failure.

[0008] To solve this problem, pivot manufacturers have increased the time the pivots are exposed to the UV light to ensure that the adhesive has sufficiently cured. Unfortunately, this solution requires more power and longer process times which result in increased manufacturing costs and process inefficiencies.

[0009] Therefore, it is a feature of the present invention to provide improved methods for directing UV light to the less accessible portions of pivots to provide a completely cured bond. It is another feature of the present invention to provide decreased manufacturing costs and cycle times for processing pivots.

SUMMARY OF THE INVENTION

[0010] A device for curing an obscured photosetting compound in a subassembly part has a base for supporting the assembly and a plate mounted to the base. The plate has a lens that concentrates UV light into a narrow slit in the assembly to quickly cure the compound. In an alternate version, the plate has a parabolic opening with a mirrored surface for gathering the UV light. A third version of the invention uses a rotatable fixture to position the assembly beneath a UV laser light source to cure the compound.

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] So that the manner in which the features, advantages and objects of the invention, as well as others which will become apparent, are attained and can be understood in more detail, more particular description of the invention briefly summarized above may be had by reference to the embodiment thereof which is illustrated in the appended drawings, which drawings form a part of this specification. It is to be noted, however, that the drawings illustrate only a preferred embodiment of the invention and is therefore not to be considered limiting of its scope as the invention may admit to other equally effective embodiments.

[0012]FIG. 1 is a top schematic view of a prior art hard disk drive.

[0013]FIG. 2 is a sectional side view of a pivot assembly in the disk drive of FIG. 1.

[0014]FIG. 3 is a top isometric view of a first embodiment of a device for curing adhesive in the pivot assembly of FIG. 2.

[0015]FIG. 4 is a sectional side view of the pivot assembly of FIG. 2 mounted in the device of FIG. 3.

[0016]FIG. 5 is a sectional side view of the pivot assembly of FIG. 2 mounted in a second embodiment of the device of FIGS. 3 and 4.

[0017]FIG. 6 is a top isometric view of a third embodiment of the device of FIG. 3.

[0018]FIG. 7 is a sectional side view of the pivot assembly of FIG. 2 mounted in the device of FIG. 6.

[0019]FIG. 8 is an isometric view of a fourth embodiment of the device of FIG. 3.

[0020]FIG. 9 is a sectional view of the pivot assembly of FIG. 2 undergoing a fifth method for curing adhesive.

[0021]FIG. 10 is a schematic, isometric view of a sixth embodiment of the device of FIG. 3.

BEST MODE FOR CARRYING OUT THE INVENTION

[0022] Referring to FIGS. 3 and 4, a first embodiment of a device 51 for facilitating the curing of photosetting substances is shown. Device 51 comprises a base 53 with a plurality of recesses 55 (one shown) for closely receiving the lower ends of pivot assemblies 23. Device 51 has a plate 57 with a plurality of alignment pins 59 mounted thereto which extend downward from the lower surface of plate 57. The length of pins 59 is selected to position plate 57 at a precise distance above the upper end of assemblies 23, and corresponds to the focal length of lens 63. The lower end of each pin 59 is received in a socket 61 in the upper surface of base 53. Pins 59 and sockets 61 may engage one another through smooth sliding contact, threads, or other joining means.

[0023] Plate 57 has a plurality of semi-toroidal lenses 63 (one shown for simplicity). Lenses 63 may be integrally formed with plate 57 or affixed thereto. Each lens 63 is a glass, plastic, or otherwise UV-transparent material for concentrating UV light 65 from a light source 66. The light 65 incident on its convex surface is directed vertically downward to specific locations on one assembly 23 located immediately therebelow. In the embodiment shown, lenses 63 have a central opening 64 for accommodating the upper end of assembly 23. As shown in FIG. 4, lens 63 focuses light 65 into the narrow space 47 between flange 43 and housing 39. Space 47 is only about 0.1 mm wide, but the intense burst of light 65 quickly cures the adhesive 37 located inside assembly 23. When assembly 23 is configured with the flange geometry 43 shown, the primary target for lens 63 is the adhesive 37 at or near gap 48 between the upper bearing 35 and housing 39. However, some secondary curing will also occur at or near gap 46. With a different flange geometry (e.g. relocating space 47 radially inward, closer to gap 46), it should be apparent that the curing of adhesive 37 at gap 46 would be even more thorough.

[0024] Referring now to FIG. 5, a second embodiment of the invention is shown as device 71. Device 71 is very similar to device 51, except that it is designed to cure adhesive 37 on both ends of assembly 23. Device 71 has an upper plate 73, a parallel lower plate 75, and a fixture 76 (shown schematically) for supporting assemblies 23 therebetween. Plates 73, 75 are joined together with a plurality of alignment pins 77.

[0025] Each plate 73, 75 has a plurality of semi-toroidal, UV-transparent lenses 79, 81, respectively (one shown on each plate). Lenses 79, 81 are organized in vertically aligned pairs for concentrating UV light 83 from a light source 84. The light 83 incident on the convex surfaces of lenses 79, 81 is directed toward one assembly 23 that is selectively positioned on a fixture (not shown) between them. Lenses 79, 81 have a central opening 85 for accommodating the upper and lower ends of assembly 23. Lenses 79, 81 focus light 83 into the narrow space 47 and the open lower end of assembly 23, to quickly cure the adhesive 37 located in or near gaps 46, 48 between bearings 35 and assembly 23 at both ends simultaneously.

[0026] A third embodiment of the invention is shown as device 91 in FIGS. 6 and 7. Device 91 is most similar to device 51 and comprises a base 93 with a plurality of recesses 95 (one shown) for closely receiving the lower ends of pivot assemblies 23. Device 91 has a thick plate 97 with a plurality of alignment pins 99 which extend downward to base 93.

[0027] Plate 97 also has a plurality of generally parabolic openings 101 (one shown) with a central convex hub 103. The surfaces of openings 101 and hub 103 are mirrored or highly reflective for gathering and focusing UV light 105 from a light source 107. Light 105 is redirected from many different angles downward into the narrow space 47 in assembly 23. The focused light 105 quickly cures the adhesive 37 located in gaps 46, 48 between the upper bearing 35 and assembly 23. When assembly 23 is configured with the flange geometry 43 shown, the primary target for opening 101 is gap 48. However, some secondary curing will also occur at or near gap 46. With a different flange geometry, it should be apparent that the curing of adhesive 37 at gap 46 would be even more thorough. Note that each of the lenses 79, 81 in the embodiment of FIG. 5 can be readily replaced with an opening 101, as shown and described for device 91, to cure adhesive 37 on both ends of assembly 23 simultaneously.

[0028] Referring now to FIG. 8, a fourth embodiment of the invention is shown as device 111. Device 111 comprises a movable base or fixture 113 with a plurality of positions 115 which each support a pivot assembly 23. In the embodiment shown, fixture 113 is a plate and positions 115 are recesses that releasably grip the exterior of assemblies 23.

[0029] A UV light source 117 is spaced apart from fixture 113 and projects concentrated UV light 119 into spaces 47 and gaps 46, 48 in assemblies 23. Preferably, rotating mirrors, prisms, or laser beam splitters are used to focus UV laser light in a circular pattern as shown. Fixture 113 is then pivoted, rotated or incremented in the direction shown with a motor to align the next assembly 23 for UV exposure by light source 117. The focused light 119 quickly cures the adhesive 37 located beneath spaces 47 and in gaps 46, 48. Note that a second light source 117 could be readily mounted on the opposite side of fixture 113 in order to cure the adhesive 37 on the lower ends of assemblies 23.

[0030] A fifth embodiment of the invention is shown in FIG. 9. In this version, one end of a tube 121 extending from a UV light source 123 is inserted into the mounting hole 40 in the side of a pivot assembly 23. Tube 121 projects concentrated UV light 125 into the interior of assembly 23 for curing the adhesive 37 used to bond bearings 35 to shaft 45 and housing 39. The interior of assembly 23, including the outer surface of shaft 45 and the inner surface of housing 39 are smooth, polished metal to further enhance the intensity of the light 125 incident on the adhesive 37. Since this version is primarily suited for curing adhesive 37 located in the interior of assembly 23 between bearings 35, it is designed to be used in conjunction with any of the preceding versions of the invention which are primarily for 20 curing the adhesive 37 in or near gaps 46, 48.

[0031] Referring now to FIG. 10, a sixth embodiment of the invention is shown as device 131. Device 131 is similar to device 111 and comprises a fixture 133 which is pivotable about an axle 135 and has a pair of support pins 137 for engaging the upper and lower ends of a pivot assembly 23. A bias member 139, such as a spring, is used to urge fixture 133 and its assembly 23 into engagement with a rotary mechanism 141 which rotates in the direction shown. In the embodiment shown, mechanism 141 is a drive wheel located adjacent to fixture 133 and has a rubber belt 143 extending around its circumference for engaging the housing 39 of assembly 23.

[0032] A UV light source 145 is axially spaced apart from fixture 133 and assembly 23. Light source 145 projects a concentrated UV light 147, such as a single laser beam, into space 47 in assembly 23 as shown. Although fixture 133 is stationary during this operation, mechanism 141 rotates assembly 23 in the direction shown. The entire circumferential length of space 47, and, thus, adhesive 37 in gaps 46, 48, is exposed to light 147 which cures adhesive 37. Note that a second light source 145 could be readily mounted on the opposite side of fixture 133 in order to cure the adhesive 37 on the lower end of assembly 23.

[0033] The invention has significant advantages. The various devices and methods described for curing obstructed photosetting compounds can reduce curing cycle times by over 50% and decrease production costs. Even hard to reach areas of an assembly can be readily accessed with the invention. The narrow slit between the opaque members of the assemblies permit just enough UV light to enter to cure the photosetting adhesive. Since the light is concentrated, the adhesive can also be cured with a single “shot” of light rather than being exposed to UV light in an oven for a duration of time.

[0034] While the invention has been shown or described in only some of its forms, it should be apparent to those skilled in the art that it is not so limited, but is susceptible to various changes without departing from the scope of the invention. In addition, each of these design is also applicable to disk drive spindle motors. 

We claim:
 1. A method for curing a photosetting substance located within an assembly, comprising: (a) providing an assembly having a first component, a second component mounted to the first component, a space located between the first and second components, and a photosetting substance located within the assembly at an interface between the first and second components adjacent to the space; (b) mounting the assembly in a fixture; (c) concentrating light from a light source onto the assembly and through the space to cure the photosetting substance; and then (d) removing the assembly from the fixture.
 2. The method of claim 1 wherein step (b) comprises mounting the assembly in a base and placing a cover on the base over the assembly.
 3. The method of claim 1 wherein step (b) comprises mounting the assembly in a fixture, and rotating the assembly prior to step (c).
 4. The method of claim 1 wherein step (c) comprises focusing the light with a lens into the space.
 5. The method of claim 2 wherein step (c) comprises gathering the light with a light converging opening in the cover and directing it into the space.
 6. A method for curing a photosetting compound located within an assembly, comprising: (a) providing an assembly having a housing, a pivot member mounted to the housing, a narrow opening located between the housing and pivot member, and a photosetting compound located within the assembly at an interface between the housing and the pivot member adjacent to the opening; (b) mounting the assembly in a base of a fixture; (c) placing a cover on the base over the assembly, the cover having a light concentration device; (d) concentrating light from a light source through the opening in the assembly with the light concentration device to cure the photosetting compound; and then (e) removing the cover from the base to remove the assembly from the fixture.
 7. The method of claim 6 wherein step (d) comprises focusing the light with a lens into the opening.
 8. The method of claim 6 wherein step (d) comprises gathering the light with a light converging opening in the cover and directing it into the space.
 9. The method of claim 6 wherein step (a) comprises separating the pivot member from the housing by the narrow opening which has a dimension of about 0.1 mm.
 10. A device for curing a photosetting substance, comprising in combination: an assembly having first and second components with a narrow opening therebetween, and a photosetting substance located at an interface between the components adjacent to the opening; a light source for emitting light; a fixture for removably supporting the assembly adjacent to the light source; and means for concentrating light from the light source onto the assembly and through the opening to cure the photosetting substance inside the assembly.
 11. The device of claim 10 wherein the assembly the first component is pivotally mounted to the second component and the opening is located between a perimeter of the first component and an inner surface of the second component.
 12. The device of claim 11 wherein the first component is a pivot shaft, the second component is a housing, and the inner surface is cylindrical.
 13. The device of claim 10 wherein the fixture has a base with a receptacle for supporting the assembly, and a cover on the base for covering the assembly.
 14. The device of claim 10 wherein the light source emits UV light.
 15. The device of claim 10 wherein the means for concentrating light comprises a lens.
 16. The device of claim 15 wherein the lens is semi-toroidal.
 17. The device of claim 10 wherein the means for concentrating light comprises a pair of lenses mounted opposite one another on the fixture on opposite ends of the assembly.
 18. The device of claim 10 wherein the fixture has a cover and the means for concentrating light comprises a light converging opening in the cover for directing the light into the opening in the assembly.
 19. The device of claim 18 wherein the light converging opening is generally parabolic in shape and highly reflective.
 20. The device of claim 10 wherein fixture has first and second covers mounted opposite one another and the means for concentrating light comprises a light converging opening in each of the covers on opposite ends of the assembly.
 21. The device of claim 10 wherein the narrow opening in the assembly is about 0.1 mm in width.
 22. A device for curing photosetting substances inside assemblies having first and second components with a narrow opening therebetween, the photosetting substances being located at interfaces between the components adjacent to the openings, comprising: a base having a plurality of receptacles for removably supporting the assemblies; a cover removably mounted to the base and adapted to cover the assemblies; a light source for emitting light and located adjacent to the cover; means for concentrating light from the light source onto the assemblies and through the openings to cure the photosetting substances inside the assemblies.
 23. The device of claim 22 wherein the light source emits UV light.
 24. The device of claim 22 wherein the means for concentrating light comprises a plurality of lenses mounted to the cover.
 25. The device of claim 24 wherein the lenses are semi-toroidal.
 26. The device of claim 24 wherein the lenses have formations for accommodating the assemblies.
 27. The device of claim 22 wherein the cover comprises both first and second covers, and wherein the means for concentrating light comprises a plurality of lenses mounted on each of the first and second covers, the lenses being adapted to cure the photosetting substances on both ends of each of the assemblies.
 28. The device of claim 22 wherein the means for concentrating light comprises a plurality of light converging openings in the cover.
 29. The device of claim 28 wherein the light converging openings are generally parabolic in shape and reflective.
 30. The device of claim 22 wherein the cover comprises first and second covers, and the means for concentrating light comprises a plurality of light converging openings in each of the covers, the light converging openings being adapted to cure the photosetting substances on both ends of the assemblies simultaneously.
 31. A device for curing photosetting substances inside assemblies having first and second components and upper and lower ends with openings, the photosetting substances being located at interfaces between the components adjacent to the openings, comprising: a fixture having a plurality of receptacles for removably supporting the assemblies; an upper plate located above the fixture; a lower plate mounted to the upper plate and located below the fixture; a UV light source for emitting UV light and mounted in fixed relation relative to the plates; concentrating means mounted to each of the plates for concentrating light from the light source onto both ends of the assemblies and through the openings to cure the photosetting substances inside the assemblies.
 32. The device of claim 31 wherein the concentrating means comprises a plurality of lenses.
 33. The device of claim 32 wherein each of the lenses is semi-toroidal in shape.
 34. The device of claim 32 wherein the lenses have formations for accommodating the ends of the assemblies.
 35. The device of claim 31 wherein the concentrating means comprises a plurality of light converging openings in each of the plates.
 36. The device of claim 35 wherein the light converging openings are generally parabolic in shape and reflective.
 37. A device for curing a photosetting substance, comprising in combination: an assembly having a housing with an interior and an opening to the interior, a pivot shaft pivotally mounted inside the interior of the housing, and a photosetting substance located at interfaces between the housing and the pivot shaft; a UV light source for emitting light; and a conduit for concentrating light from the light source and directing it into the opening in the housing to cure the photosetting substance located inside the assembly.
 38. A device for curing photosetting substances inside an assembly having first and second components and upper and lower ends with openings, the photosetting substances being located at interfaces between the components adjacent to the openings, comprising: a fixture having a pivot axis and a receptacle for removably supporting an assembly; a UV light source for emitting UV light and mounted in fixed relation relative to the fixture; rotating means for moving one of the fixture and the assembly relative to the light source; and concentrating means mounted to the light source for concentrating light therefrom onto an end of the assembly and through its opening to cure the photosetting substances inside the assembly.
 39. The device of claim 38 wherein the fixture has a plurality of receptacles, each for releasably gripping an assembly, and the rotating means is a motor that increments fixture and the assemblies into aligning relationship with the light source.
 40. The device of claim 38 wherein the concentrating means comprises a laser beam splitter.
 41. The device of claim 38 wherein the concentrating means comprises a single laser beam.
 42. The device of claim 38 wherein the fixture engages the upper and lower ends of the assembly, and the rotating means rotates the opening of the assembly into alignment with the light source.
 43. The device of claim 38 wherein the rotating means comprises a drive wheel and the fixture has a bias member for urging the assembly into engagement with the drive wheel. 